Why Choose Advanced Bearing Root Cause Damage Analysis (ISO 15243:2017) Training Course?
The Advanced Bearing Root Cause Damage Analysis (ISO 15243:2017) Training Course offers professionals a unique opportunity to master the complexities of bearing damage analysis. Bearing failures are among the most frequent and expensive causes of machinery downtime, and understanding why a bearing fails is crucial for effective maintenance. This course is designed to equip maintenance, reliability, and asset integrity professionals with the skills to conduct thorough root cause investigations and minimize equipment failures.
In this bearing root cause damage analysis course, participants will gain in-depth knowledge of the standardized classification of bearing damage, as outlined in the ISO 15243:2017 standard. The training covers various damage mechanisms, including fatigue, wear, corrosion, electrical erosion, and improper handling. Participants will also learn to analyze these issues with a structured approach, using real-world case studies and visual inspection techniques.
Whether you're in oil & gas, manufacturing, or heavy industries, this course helps you identify contributing factors like poor lubrication, misalignment, contamination, and improper installation. By the end of the course, participants will be equipped to implement corrective actions that improve machinery reliability and boost asset performance, ultimately driving cost-efficiency and operational safety.
What are the Goals?
By completing the Advanced Bearing Root Cause Damage Analysis (ISO 15243:2017) Training Course, participants will:
- Master the ISO 15243:2017 bearing damage classification system
- Identify and differentiate complex bearing damage mechanisms confidently
- Perform detailed root cause failure analysis (RCFA) for rotating equipment
- Apply advanced inspection and diagnostic techniques to failure investigations
- Recommend corrective actions to prevent recurrence and ensure long-term reliability
- Contribute to improved lubrication and contamination control practices
- Support the creation of proactive and predictive maintenance strategies
Who is this Training Course for?
The ISO 15243:2017 Bearing Damage Analysis Course is ideal for professionals in various fields, including:
- Maintenance and Reliability Engineers
- Rotating Equipment Engineers and Specialists
- Condition Monitoring Professionals
- Maintenance Planners and Plant Engineers
- Asset Integrity and RCA Practitioners
- Lubrication and Tribology Experts
- Professionals from oil & gas, petrochemical, mining, energy, and industrial sectors
How will this Training Course be Presented?
This training course blends expert-led lectures with real-life case studies, hands-on exercises, and interactive group discussions. Participants will:
- Learn the ISO 15243:2017 bearing failure classification and diagnostic approach
- Analyze bearing damage patterns using internationally recognized guidelines
- Participate in engaging problem-solving scenarios and group discussions
- Use tools and methods that simulate actual bearing inspection and investigation processes
- Apply newly acquired knowledge immediately to enhance machinery reliability in their operational roles
By the end of the course, participants will have gained the analytical expertise, technical confidence, and systematic approach to effectively diagnose bearing failures, reduce recurring issues, and maximize rotating asset performance.
The Course Content
- Bearing Types and Applications:
- Overview of Bearing Failure Statistics:
- Financial Impact of Bearing Failures (downtime, repair costs, safety implications)
- Structure and Classification System of ISO 15243:2017
- Why Root Cause Analysis is Critical
- Surface-Origin and Subsurface-Origin Fatigue
- Abrasive, Adhesive, and Fretting Wear
- Micropitting and Spalling
- Oil Analysis (wear debris analysis) and Visual Inspection
- Connection to Lubrication
- Chemical Corrosion Causes and Prevention
- False Brinelling and Fretting Corrosion
- Preventive Measures, Including Proper Storage, Transportation, and Operational Procedures
- Current Passage and Electrostatic Discharge Effects
- Mitigation Strategies (Proper Grounding, Insulation, and the Use of Electrically Insulating Lubricants or Bearing Designs)
- Detection and Monitoring Techniques
- Inadequate and Excessive Lubrication
- Lubricant Contamination
- Improper Mounting, Misalignment, and Overloading
- Role of Vibration and Resonance
- Vibration Analysis as a Tool for Detecting Bearing Damage and Identifying Potential Resonance Issues
- Step-by-Step RCA Methodology
- Bearing Disassembly and Inspection
- Documentation and Reporting of Findings
- Recommendations for Mitigation and Reliability Improvement
- Follow-up and Verification
Certificate
- AZTech Certificate of Completion for delegates who attend and complete the training course
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